> Mike Lund wrote:
>
> FlyBaby
> Hi Guys
>
> Just a quick note to let ya know there is a new lurker here.
>
> I have been aware of the flybaby for a number of years, but untill
> today I had never seen the plans or the plane up close (all my wooden
> airplane experience is with Pietenpols).
>
> Then, I came upon a treasure at about 9:30 this morning... a 1971
> issue of the complete EAA plans for the fly baby. I have had my nose
> burried in the book and on every flybaby site I could find all day.
> NEAT little plane, and after a Sky Scout and an Aircamper the
> construction would be a snap. AND I happen to have an EA-82 handy
> without an airframe behind it ;-) hmmmm grey cells are turning ;-)
>
> Have there been any major changes to the design since '71 (safety
> wise) ?
Major change has been the addition of a steel strap reinforcing the rear
spar carry-through. There was a change page issued for the plans with a
batch of corrections on them; the change page is dated April 1970 so
your plans set probably includes the change page (page 9-1 in my copy).
The information on the spar carry-through mod is summarized on my Fly
Baby web page.
> Also, being in Southern Ontario, aircraft spruce is hard to get, and
> worth more than gold when you get it...has anybody used a different
> wood for the plane (with appropriate sizings of course)?
FAA Advisory Circular AC 43.13-1B has a chart denoting what woods can be
substituted. Jim Pratt has made this document available for downloading
at:
http://www.moneypit.net/~pratt/ac43/
To summarize the table:
Douglas Fir: Stronger than spruce, a bit difficult to work with hand
tools.
Noble Fir: Slightly exceeds spruce, but 8% deficient in shear.
Slightly less hard than spruce. Can be used as a direct substitute,
except where shear is critical
Western Hemlock: Slightly stronger than spruce, less uniform in
texture, but can be used as a direct substitute.
White Pine: 85% as strong as spruce, low in hardness and
shock-absorbing capability.
White Cedar: Stronger than spruce, but gluing difficult.
Yellow Poplar: Slightly less strong than spruce
Weight comparison:
Spruce: 28 lbs/ft^3
Red Pine: 33 lbs/ft^3
Douglas fir: 33 lbs/ft^3
Western Hemlock: 30 lbs/ft^3
White Cedar: 29 lbs/ft^3
Red Fir: 28 lbs/ft^3
Note that the most obvious replacements for spruce, hemlock and fir, are
quite a bit heavier (10% and 18%, respectively).
However, keep in mind that there are definite standards for quality that
should be followed even if something other than spruce is used. AC
43-13 includes some of these standards. Dave Munday referred to the
EAA Wood publication; the title is "EAA Building Techniques: Wood." It
includes a chapter on evaluating wood. It's available from a fine
Experimental Aircraft Association near you.... :-)
Ron Wanttaja
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